We started with hand selected maple 5/4 inch boards varying in width from 5 to 9 inches and matched as close as possible for color and grain. The boards were cut to length, lined up with every other board alternating in grain (this will help prevent warping later on), marked carefully, and then every five inches you cut the semi-circular groove with the biscuit cutter. The football shaped biscuits are inserted between the two boards, the boards are glued, tightly clamped and left to dry for 3-4 hours. Another board is added and the process repeated until you have reached your desired width (standard counter depth is 26 inches).

- Biscuit joint
Once all boards have been biscuit joined you are ready for sanding. We used a random orbital sander starting with 60 grit sand paper and finalizing with 150 grit.

- Ready for sanding
Test many stains on a piece of scrap wood until you find the desired look. We tested at least ten different stains.

- Stain selection
Follow the maunfacturers direction for the application of the stain.

- Apply stain
Remove stain with clean lint free rags.

Remove stain with lint free rags
Don’t leave rags in a pile because they can catch on fire!

- Remove stain

Spread out stain soaked rags
Spread them out to dry.

Polyurethane counter tops once in place
Finished product